DFE Mud Cleaning System

DFE  mud cleaning system is designed for CBM or HDD drilling which need 500GPM treating capacity and with a high tank holding capacity to 260BBL. 

Mud Cleaning system

Main Configuration of DFE 260 BBL Cleaning System

1) 2 sests DFE SCR 01 shale shaker with 500GPM capacity each.

2) 1 set desilter installed 8×4” desilter cone for second phase clealing.

3) 16m long trailer mounted mud tank with 5 compartments, Trip Tank/ sand trap / desilter tank / suction tank and premix tank.

4) 2 agitators installed on suction tank and premix tank

5) 1 set mixer for mixing function with mixing pump 

Advantage of DFE 260BBL Mud System
1) Trailer mounted tank for fast moving

2) Huge mud tank capacity with a 16m long 2.9m wide tank.

3) Included trip tank, suction tank,etc for better mud arrangement 

A Strong Competitor of DFE in Australia Market

Brightway Solids Control started to sales to Australia in year 2010 with bad beginning but finally meet local regulation now. 

Advantage of Brightway Solids Control :

1) Brightway is a professional manufacturer for mud cleaning system for CBM / HDD / Oil Drilling etc.

2) Brightway  has exported solids control equipment to more than 60 countries till now with better understanding of international brand of competitors

3) There are several mud cleaning system is working in Australia which have been proved good quality

4) Brightway  offer customized mud system, this is helpful for clients to build what you like

5) Brightway  stock spare parts and even equipment in Australia

Please contact us freely for inquiry.

How Mud Gas Separator/ Poor Boy Degasser Work?

Mud gas separator, also named as poor boy degasser, how does it separate the gas from the drilling mud?

The below drawing can explain the mud flow.

There are 4 colors (blue/green/red/brown) of arrows in the drawing, which present mud, gas, liquid of mud and mud deposit.

Mud gas separator

• The mud from the drilling well goes into the poor boy degasser as showed in the blue arrow. Because of the gravity, the mud drops down at the inner structure of poor boy degasser. 

• With the gas bubbles bursting out, the gas flows with the routine of the green arrow. If to burn the harmful gas, connect gas exist of poor boy digasser to flare ignition device by pipe in about 30 meters away from the poor boy degasser.

• The mud liquid flows out as the red arrow showed, and this mud liquid can go to the drilling fluids recycling equipment such as shale shaker, mud cleaner, centrifuge, etc for further separation. 

• If to clean the mud deposit accumulated in the poor boy degasser, the bottom hole is to drain the mud solids out as specified in the brown arrow. 

• The safety valve on the top is to release the gas in case the inner pressure is very big, and the pressure meter on the top is to read the inner pressure.

Brigthway liquid gas separator are sold at home and abroad.

liquid gas separator

Drilling Mud System

Driling mud solids control system also known as mud tank recycle system is necessary when operating a drilling rig.

The significance of the drilling mud solids control system.

Solid phase in solids control, can devided into two catagories according to its funcation:Useful solid phase, such as bontonite, chemical agent,blanc fixe etc. Another kind is the harmful solid phase, such as drilling cutting,sand and etc. The so called drilling mud solid control system is to get rid of the harmful solid phase, keep the useful solid phase, in order to meet the performance of the drilling mud.Generally we called it solid control.

BW SOLIDS CONTROL

BW solids control is a leading manufacturer of drilling equipments in China, supply complete equipment for mud recycling system of : 150GPM / 350GPM / 500GPM / 1000GPM / .any inquiry,pls contact us.

HDD Mud Recycling System

BW solid control is a leading manufacturer of Horizontal Directional Drilling(HDD) Mud Recycling System.

We can supply BW150GPM / BW350GPM / BW500 GPM / BW800GPM/ BW1000GPM / BW1500 GPM ,and we may designed and manufactured according to clients’ requirements.This system is composed of three classes solids control equipments.

①First class: shale shaker for sieving separation;
②The second and third class: mud cleaner and sand pump. Its main principle is adopting sand pump to supply enough power for hydrocyclones, then ,drilling fluids can be under centrifugal separation through hydrocyclone cones; Meanwhile, install jet mud mixer in the tank. By this mean, it can add and mix mud to supply satisfied drilling fluids for drilling rigs.

BW HDD DRILLING MUD RECYCLING SYSTEM

This system consist of 3 classes solids control processing:
a.shale shaker sieving separation,
b. desander hydrocylone separation,
c. desilter hydrocylone separation,

Can discharge most particles size more than 20μm in drilling fluids.
View www.bwsolidscontrol.com for more information on  Horizontal Directional Drilling(HDD) Mud Recycling System.

Brandt Shale Shaker VS Brightway Shale shaker

Shale shakers separate solids from liquids by utilizing a vibrating basket, which is outfitted with specially designed and sized screens. Shakers are considered the most important tool for removing drilled solids.

The well-known Brandt shale shaker is produced by National Oilwell Varco, which began to provide the solids control equipment from year 1974.

Brightway respect the leading shale shaker manufacturers including Brandt, and we also persist in our own product improvement to give our wisdom and effort for this industry.

Let's have a comparison between Brandt mini Cobra 3-panel shaker and Brightway liner motion 3-panel shale shaker.


Brandt mini Cobra 3-panel shaker shaker:

Brandt Shale Shaker

Dimensions (L x W x H): 2657.6 mm x 1679.7 mm x 1346.2 mm
Weir Height: 609.6 mm
Basket Angle: Adjustable 0° to +3°
Screen Type: Pretension, repairable
Screen Dimensions (L x W x H): 1251 mm x 635 mm x 25.4 mm
G-Force: 6.5 G’s @ 60 Hz/ 6.6 G’s @ 50 Hz
Deck Area: 2.4 m2
Motor Type: (2) Vibra-Motors
Motor Power (each): 2.5 hp (1.9 kw)
Vibration Motion: Linear


Brightway Linear motion 3-panel shale shaker:

BW SHALE SHAKER

Dimensions (L x W x H): 2403 mm x 1884 mm x 1448 mm
Weir Height: 944 mm
Basket Angle: Adjustable -1° to +5°
Screen Type: Pretension, repairable
Screen Dimensions (L x W x H): 1250 mm x 700 mm x 25.4 mm
G-Force: <=7.5G
Deck Area: 2.6 m2
Motor Type: (2) Vibra-Motors
Motor Power (each): 2 hp (1.5 kw)
Vibration Motion: Linear


We can see the difference from the picture and specification, but we can also see the similar points as below.

The securing method of screens is similar,which fit snugly and will not slip or slide once secured.
The screen design is similar

-The End-

Drilling mud solid control equipments with Galvanizing treatment

BW solids control apply the galvanizing treatment to the solids control equipment and the solids control system.

What is the difference between the galvanizing treatment and the normal painting process?

There are mainly 3 points,and let's have a look one by one.

1. The anti-rust performance of galvanizing treatment is much better than the normal painting process.

In our daily life, normally the galvanizing treatment is applied for the outdoor tubes or the underground tunnels from the consideration of the anti-rust.

The below picture is one corner of the galvanizing factory, from which you can see there are mainly for outdoor or underground use.

Mud Tank

We apply the galvanizing treatment on our equipment and system, and in a word, it is to improve the anti-rust performance.

2.For the galvanizing treatment, there is no corner missed in this process,and both inside and outside.

In the below the  pictures, one is to see the galvanizing treatment inside the tube, the other is to see this treatment inside the shale shaker buffer box.

Galvanizing tube

shale shaker buffer box

3.Nice appearance of the galvanizing treatment.

Taking the example of the solids control system, let's see where the galvanizing treatment is applied?

Drilling mud recycling system

How about the process of the galvanizing treatment?
Process : Picking-Galvanizing-Cooling-Inactive-Finepolishing

Process

Mud Gun

BW NJQ series mud gun is designed and manufactured for different drilling mud solids control system, has three types of low pressure, medium pressure and high pressure. Mainly match to sand pump and mud pump, and also can match to shear pump. It is a special equipment to clean the wall tube and prevent from mud sediment in the mud tank. It is a ideal equipment to prevent mud sediment, with good performance, large cleaning area, cleaning more thoroughly, simpler structure, flexible operation, easy to use, etc.

BW NJQ series mud gun

Features & Benefits of Mud Gun

Pickling&Phosphating: Heat treatment of complete deck, pickling phosphating, hot dip galvanizing
Painting: Heavy anti-corrosion paint adopt national famous Dewei Brand.

Parameters of Mud Gun

Model	BWNJQ50-3	BWNJQ80-3
Diameter	2＂（φ50）	3＂（φ80）
Valve ID	50mm	80mm
Interface Size	2＂	3＂
Pressure	1.6-6.4Mpa
Nozzle number	3	3
Rotation angle	120°	120°
Remark

Kem-Tron Tango 500 Mud Recycling System

Kem-Tron mud recycling system is one of the popular mud system in the world . Many users choose Kem-Tron for solutions , here I will introduce one of Kem-Tron mud recycling system for you .

Driling mud recycling syetems

This unit is capable of achieving a cut point of 25 microns. The TANGO 500T has one (1) dual-deck shaker with a total screen surface area of 56 ft2 with six (6) 5” hydrocyclone desilters. The TANGO 500T carries a total tank volume of 3,100 gallons between two (2) compartments along with three (3) 250-Series centrifugal pumps with a respective horsepower rating of 25hp, 20hp, and 20hp.  All the pumps are located in the pump house to protect from the elements.

Characteristics of Kem-Tron 500 mud recycling system

Firstly , this mud recycling system is a mobile unit which have wheel at one side of this unit for easy moving . Secondly , it’s a combination of recycling mud part and mixing mud part . Thirdly , This recycling unit don’t have mud agitator which don’t have a good agitate fuction . Forthly , It’s mainly focused on recycling mud not mixing which enabled this system flexible and exquisite.Lastly , the price for this recycling unit is costly .

BW Solids Control is a Chinese manufacturer for mud recycling system and have started to design for mobile system recently . For BW drilling mud system , here is some breif info for that.

BW Mud recycling systems

Main Equipments and Layout for BW 500GPM mud system

1 x linear motion shale shaker BWZS70-3P
1X Mud cleaner BWZS85-1S8N, this is the conbination of desander and desilter.
2x centrifugal pump for mud cleaner
1x mud agitator
1x mud gun
1x jet mud mixer
1x Mud tank

Advantages of BW 500 GPM mud system compared with Kem-Tron

Firstly , processing by pickling, help plating, hot-dip galvanizing, inactivation and fine grind. which is guaranteed the syetem have a longer service life. secondly,mud larger mud capacity so treating effect will be better and mixing fuctions is much better too.

Thanks for your reading and supporting .

Mud Gas Separator/Poor Boy Degasser

ZYQ series mud gas separator is a special equipment to treat the gas cut drilling mud. Gas cut drilling mud will cause density and viscosity of drilling mud greatly deviate from normal parameters, it can not meet the requirements in drilling well project, especially cause of kick and blowout accident. The combination of mud gas separator and flare ignition device can treat gas cut drilling mud timely, it is a popular used product.

BW Mud Gas Separator

Parameters of Mud Gas Separator

Model	BWZYQ1000	BWZYQ1200
Main body diameter	1000mm	1200mm
Capacity	260~320m³/h	300~360m³/h
Wall thickness	10mm	10mm
Inlet pipe	4"	5"
Outlet pipe	8"	10"
Gas discharge	8"	8"
Weight	2000Kg	2500Kg
Dimension	2000×2000×5860mm	2200×2200×6634mm
Remark	Choice of lifting type and non lifting type

Mud Agitator

YZ Series mud agitator adopt the turbo and worm gear-down, with the advantage of large torque transmission, smooth opearation, performance reliable etc. It has two kinds of installation method: horizontal and vertical.

mud agitator

Features and Benefits of BW Mud Agitator

1.Small footprint without skid.
2.Helical-Bevel gearbox.
3.Motor can be horizontal or vertical.
4.Longer usable life on motor and gear box.
5.Require less space also easy to handle.
6.High efficiency, low noise, low operating temperature.
7.Adaptable for different application.
8.Painting: Heavy anti-corrosion paint adopt national famous Dewei Brand
9.Spraying Processing: grinding and sandblasting；with base coating, middle coating and finish coating.

Parameters of Mud Agitator

Model	BWJBQ5.5	BWJBQ7.5	BWJBQ11	BWJBQ15
Power	5.5Kw	7.5Kw	11Kw	15Kw
Impeller Speed	60/72RPM	60/72RPM	60/72RPM	60/72RPM
Impeller Dia	600mm	600mm	700mm	700mm
Rations	25:01:00	25:01:00	25:01:00	25:01:00
Dimension	870×600×560mm	906×600×560mm	1075×650×630mm	1170×720×685mm
Electric specs	380V/50Hz or 460V/60Hz
Shaft Length	According to tank inner depth
Remark	Explosion Proof Motor,Shaft Stabilizer Available Customized Impeller Diameter Available